carton case filling

Carton Filling Machine

Our case loader is available in semi automatic and fully automatic options, making it a needed solution for packing a wide range of products. Integrated with our E-series case erectors, this excellent system provides various case sizes and pack patterns on the same machine. Its modular design and minimal change parts ensure quick change overs and minimal down time.

The semi automatic carton loading system allows one worker to manage multiple case loaders while other line tasks. Cases manually erect before automated packaging.

Our horizontal case loader opens, loads, and seals cases for even higher speeds and sizes. This automated packaging system seamlessly integrates with the case erector and features a case sealer with pressure-sensitive tape or hot melt glue.

Carton Filling Solutions


carton case filling

Carton Filling Machine

We have developed box fillers or case packers through years of experience to achieve fast and efficient product packaging with minimal change over times. Our box filler design serves many products, including dishes, foil wrapped, bagged, and bulk items. They can integrate with other machinery, such as flow packers, for a complete packaging solution.

Features of Case Loading Machine

All welded tubular steel frame work with rugged over size components and all stain less steel case and product contact parts

Compact carton loading foot print with an integrated case erector

Simple product grouping and packing with versatile pack patterns and product sizes on the same machine

Integrates directly with case erectors for many collation methods for product groups and direction

Labor-saving design with fast, simple collation, quick change overs, no-tool crank needs to be fixed, and few change parts.

Buy the best carton loading machine from Reliable Global now!


carton erecting

Carton Erector

Have you ever wondered about assembling cardboard boxes that hold all your favorite products? Look no further than the case carton erector. This amazing machine transforms a stack of flat boxes into fully formed and sealed cartons. With its mechanical hands and precision movements, the case carton erector is a marvel of modern engineering. And it’s not just about speed and efficiency – these machines ensure that every box is accurately formed so that your products arrive at their destination safely and securely. Without the case carton erector, our world of online shopping and package delivery wouldn’t be possible.

Case Erecting Machine


carton case erector machine

Carton Erector

  • Easy to install, operate, and use
  • Automate operations to save time and costs
  • Accurate and reliable construction of cases and boxes
  • Intuitive touchscreen control panel with memory programs for easy operation

Case Erector Specification

POWER SUPPLY110V/230V/240V, 50/60HZ, 1-PH
POWER CONSUMPTION2kW
AIR CONSUMPTION20 L/CYCLE, 6KG/CM2
TAPE WIDTH1 1/2″, 2″
SPEED15 CASES/MIN
MAX. CASE DIMENSIONS500MM (L) X 345MM (W) X 500MM (H)
MIN. CASE DIMEISNONS175MM (L) X 120MM (W) X 120MM (H)
BOX MAGAZINE CAPACITYMIN. CASE DIMENSIONS
Buy the best Case Erector from Reliable Global now.


Traceability

Inspection and Serialization Software

End-to-end traceability and transparency are critical in today’s supply chain management. With the increasing demand for transparency and quality, businesses need a complete supply chain vision. By capturing and analyzing data from different sources and stakeholders, traceability tracking software allows businesses to track and trace products as they move along the Supply Chain. This provides data about their history, location, suppliers, and more. Meanwhile, transparency ensures full visibility of every information related to the product, proving its origin and highlighting information about ingredients, allergens, physical characteristics, and other key attributes. Whether it is for the Consumer Packaged Goods, Food and beverage, Tobacco, Pharmaceutical, Healthcare, or personal Care industries, traceability and transparency have become essential in building trust with customers. Therefore, having a track & trace system in place to secure the downstream supply chain and building a central repository to share product information from manufacturers to different retail channels following GS1 standards is necessary.

Automatic Scanning Station 1

Automatic Scanning Machine

The Automatic Scanning Machine is specially designed for Online scanning of 1D/2D code present on the side of the box and in line with the Existing Conveyor System.
Designed to facilitate overall more productive operation with simple maintenance.

Features

  • Plug & Play System
  • User-friendly Operation Panel
  • High-speed 1D/2D code Scanning Algorithm
  • A vibration-free belt conveyor with a rejection bin. Polycarbonate enclosure.
  • Traffic management maintains a gap between consecutive boxes, which reduces rejection and rework.
  • Mirrorless multiple-resolution smart cameras with customized optics
  • Robust 1D/2D code reading algorithm, which ensures minimum false rejection.
  • State-of-the-art reflection-free illumination for more accurate shrink pack 1D/2D code decoding.
  • Innovative design to accommodate the print and apply equipment within the machine.
  • High-resolution camera to scan and verify the 2D Code on the box label.
  • Integrated software can communicate with multiple cameras in the system.
  • If the 1D/2D code is not scanned, the system does not apply the label on the Box. This avoids label wastage.
  • Label roll changeover without stoppage of the production line.
  • Various interlocks like rejection verification, rejection bin full, low air pressure, door open, etc.
General Architecture
Parameterdescription
Automatic Scanning Machine• Camera – High resolution camera for box code scanning
•   Lens – Suitable high-resolution lens with minimum distortion is provided based on camera model.
•   Illumination – White LED, reflection free homogeneous illumination for reflective surface (inside plastic scanning)
•   Audible & Visual alarm
•   Sensors (as applicable) – Object, Target, Label detection, rejection verification sensor and rejection bin full sensor
•   Ejector -Pneumatic pusher with rejection bin
•   Conveyor with Traffic management to maintain gap and avoid jamming.
• Print and apply labelling unit camera to inspect label 1D/2D /QR Code
PC•   Processor Group – Intel Chipset High speed controller, above 2.2 GHz
•   Operating System – Windows 10 Pro
•   Memory Capacity – 4 GB
•   Storage Capacity – 120 GB SSD
•   Display Size – 15” or 17”
• Operator interface – LED/LCD and touch screen
Embedded I/O controller with embedded software•  I/O Controller – Processing & Controlling hardware signal and communicating with software, this controller integrates with sensor, electrical/electronic parts.
•  Camera communication
•  I/O Communication
•  Solid State Relay card
• Required cables
Material of Construction•   Section frame, Structure, Plates – Aluminium
• Covers – SS304
External communications• RS232, Ethernet, USB
Operating temperature• 5°-40°C
Power supply• 230 Volt AC, single phase with MCB for protection
Multi Scanning Station 2

Multi Scanning Station 2

The Multi Scanning Machine is a customized scanning system designed to scan multiple pre-printed codes at the top of the box. It is available in two variants.

It is a top-side camera-based system with variable depth of field. As well as it’s suitable for manual standing operations.

Uptime Advantage

No camera adjustment is required to scan codes at various heights.

Features

  • Auto triggering system
  • User-friendly Operating Panel & intuitive Menu Navigation
  • Customized Illumination for glossy surfaces
  • Ergonomic design as per Industrial Standards
  • Robust 1D / 2D code algorithm to decode multiple codes in a single scan.
  • Auto triggering along with manual trigger option.
  • High-resolution camera (20 Megapixels) suitable for decoding even 8 x 8 mm 2D codes
  • State-of-the-art reflection-free illumination ensures multiple 1D / 2D code decoding over glossy surfaces.
  • Designed to withstand tough production line environments.
  • Improving production line up-time
  • Quick product changeover
  • Adjustable guides for variable packing size to ensure the correct positioning of the product.
multi scanning station machine vision
General Architecture
multi scanning station machine vision
General Architecture
Parameterdescription
Automatic Scanning Machine• Operator interface – LED/LCD and touchscreen
• Camera – High-resolution camera to scan or inspect the printed 2D Code.
• Lens – A suitable high-resolution lens with minimum distortion is provided based on the camera model.
• Illumination – White LED, reflection-free homogeneous illumination
• Sensor – Limit Switch
• Audible and visual alarm
• Maximum Scanning Area (L x W x H) – 300mm X 200mm X 150mm
PC• Processor Group – Intel Chipset High-speed controller, above 2.2 GHz
• Operating System – Windows 10 Pro
• Memory Capacity – 4 GB
• Storage Capacity – 120 GB SSD
• Display Size – 15” or 17”
Embedded I/O controller with embedded software• I/O Controller – Processing and controlling hardware signal and communicating with software, this controller integrates with sensor, and electrical/electronic parts.
• Camera communication
• I/O Communication
Material of Construction• Section frame, Structure, Plates – Aluminium
• Covers – SS304/MS
External communications• RS232, Ethernet, USB
Operating temperature• 5°-40°C
Power supply• 230 Volt AC, single phase with MCB for protection
manual scanning station 3

Manual Scanning Station 3

The Manual Scanning Machine is a customized scanning system mounted on an existing camera system, designed to scan pre-printed codes present on the box for verification and validation with the Database.

Uptime Advantage

Simple and Easy interface software for existing camera system, no intermediate or third-party software integration required.

Features

  • Connect with Multiple Camera Systems
  • PLC-based triggering system.
  • User-friendly Operating Panel & intuitive Menu Navigation
  • Quick product changeover
  • Inbuilt Database facility for quick data processing
  • Ergonomic design as per Industrial Standards
  • Floor mounting stand for quick installation
  • Designed to withstand tough production line environments.
  • Improving production line up-time
  • Interlock facility for existing conveyor system
  • Wi-Fi handheld scanner for manual scanning option
manual scanning station 3
General Architecture
Parameterdescription
Manual Scanning Machine•  I/O Controller – Processing and controlling hardware signal and communicating with software; this controller integrates with sensor electrical/electronic parts.
•  Camera communication
•  I/O Communication
•  Solid State Relay card
• Required cables
PC•  I/O Controller – Processing and controlling hardware signal and communicating with software; this controller integrates with sensor, electrical/electronic parts.
•  Camera communication
•  I/O Communication
•  Solid State Relay card
• Required cables
Embedded I/O controller with embedded software•   Processor Group – Intel Chipset High-speed controller, above 2.2 GHz
•   Operating System – Windows 10 Pro
•   Memory Capacity – 4 GB
•   Storage Capacity – 120 GB SSD
•   Display Size – 15” or 17”
• Operator interface – LED/LCD and touch screen
Material of Construction•   Section frame, Structure, Plates – Aluminium
• Covers – SS304
External communications• RS232, Ethernet, USB
Operating temperature• 5°-40°C
Power supply• 230 Volt AC, single phase with MCB for protection
strapping machine in uae

Strapping Machine

Our company is the go-to solution for businesses looking for high-quality strapping equipment, materials, parts, and services. We understand time is money, so our modern solutions increase speed, production, and output for various industries. Our easy offline strapping machines are perfect for businesses looking for a quick and effective solution. Automated in-line machines are the way for those needing maximum output. These strapping machines can do square and strap corrugated bundles, secure large loads and pallets inline or as a separate system, and even loads with up to 10,000 lbs. Trust us to provide the strapping equipment you need to keep your business running.

Automatic & Operator Controlled | Strapping Machine


strapping machine

Automatic Strapping System

Introducing an automatic strapping machine designed specifically for demand in food processing environments. Constructed with a durable stain less steel enclosure that meets IP56 protection standards, this machine offers the highest level of protection currently available. The IP (ingress protection) rating explains the level of protection against solid objects, dust, accident contact, and water for electric enclosures.

  • ROMP-6R-VA is waterproof and made of stainless steel and anti corrosive components.
  • Robust roller conveyor with ridged v-belt drive ensures to verify belt track and tension.
  • Brushless direct drive technology offers wear free operation with minimal mechanics.
  • A fully protected strap track guarantees superior feed reliability even for narrow straps.
  • Sonixs® ultra-sonic sonotrode with protection for long life in moist conditions.
  • Lever-style sealed bearing construction reduces the effect of debris buildup and service requirements.
  • Standard 6 Strap-way provides high reliability.
  • Dual access to the dispenser from the front or side simplifies coil changes.
  • 180° pivoting control panel for enhanced versatility.
  • Up to 40 units per minute production rate available.
  • Over-sized heavy-duty swivel casters ensure moving on plant floors and avoid drain openings.
  • Arch size 600mm (24”) X 600mm (24”) wide

Operator Controlled | Strapping Machine

Tired of manually hand-strapping your cartons? Look no further than the automatic carton strapping machine. This technology removes the hard work of strapping boxes and allows for a more efficient and stream lined packaging process. Not only does this machine save time and increase production, but it also ensures that boxes for safe delivery. Invest in the automatic carton strapping machine and experience advanced strapping technology.

  • Produces up to 55 bundles per minute
  • Tracks in sizes of 600mm x 500mm, 800mm x 600mm and 1250mm x 600mm
  • Electrical requirements of 110-220v 60 Hz, 0.5 KVA
  • Stainless steel table top with adjustable height from 31.5” – 35.5” (800mm – 905mm)
  • Compatible with PP strap sizes 5mm, 8mm, and 12mm with a maximum tension of 50 lbs
  • Heat seal method with DC brushless direct-drive motors at seals located 600mm x 500mm in the center and offset 12” from the arch corner for larger track sizes
  • Strapping machine shipping weight 360 Lbs; two lock casters and two fixed casters.

carton sealing machines

Carton Sealing Machine

Carton-sealing machines have become a necessity for any manufacturing or shipping companies. These machines provide efficiency and productivity to help manufacturers meet production targets. These machines offer to seal boxes quickly and accurately. Also, eliminates the need for manual sealing, which can be time-consuming and laborious. Companies can use these machines to enhance their production work flow by sealing boxes precisely and quickly. With various carton sealing machines available in the market, companies can choose the best suits their needs. Ensuring that they can deliver their products to customers safely and efficiently.

Carton Sealing


carton sealing machines

Carton Sealing Machine | Top Driving Belt

A carton-sealing machine is an essential tool for any business that deals with packaging and shipping. It helps streamline the process of packing and sealing boxes, making it more efficient and less time-consuming. One of the key components of a machine is the top driving belt. Also, responsible for moving the cartons smoothly through the machine. This belt consists of high-quality materials to ensure durability and longevity. Furthermore, it offers to withstand wear and tear even after constant use. Carton sealing machines cannot function properly without a reliable top driving belt.

Technical Datacarton sealing machine
Tape Width1 1/2″ & 2″
Belt Speed23 m\min
CapacityL: 120mm~ W: 110mm~500mm H: 120mm~500mm
Power Supply100/110/220/230/240V, 50Hz/60Hz, 1- Phase
Power Consumption450W

carton sealing machines

Carton Sealing Machine | Side Driving Belt

If you’re looking for a reliable way to seal cartons and packages, this machine could be your solution. And when it comes to choosing the right machine, one aspect you’ll want to consider is the side driving belt. This component is important in ensuring your packages are tightly and securely sealed. The carton drives through the machine by applying pressure to the sides. The side-driving belt helps create a strength that can withstand the rigors of shipping and handling. So, consider the quality and durability while shopping for a carton sealing machine. The side driving belt ensures that you get the reliable performance you need.

Technical Datacarton sealing machine
Tape Width1 1/2″ & 2″
Belt Speed23 m\min
CapacityL: 120mm~ W: 110mm~500mm H: 120mm~500mm
Power Supply100/110/220/230/240V, 50Hz/60Hz, 1- Phase
Power Consumption450W
Available withFlap Folder Model & 3″ Tape Head

carton sealing machine bottom driving belt

CSM | Bottom Driving Belt

A reliable carton sealing machine is a must-have for any business for efficient packaging. One of the key components of these machines is the bottom driving belt. This belt ensures each carton has a seal on it and is ready for shipping. With a bottom driving belt, the cartons smoothly guide through the machine, ensuring maximum precision and accuracy during sealing. This results in a consistent and professional look, which can help elevate your brand. Also, give your customers added peace of mind. It helps whether sending out batches of products or processing individual orders. A high-quality bottom driving belt can help you streamline your operations and achieve optimal efficiency.

Technical Datacarton sealing machine
Tape Width1 1/2″ & 2″
Belt Speed23 m\min
CapacityL: 120mm~ W: 110mm~500mm H: 120mm~500mm
Power Supply100/110/220/230/240V, 50Hz/60Hz, 1- Phase
Power Consumption450W
tubular cable conveyors

Cable Drag conveyor

Cable Drag Conveyors offers a sanitary solution for all your conveying needs. The product movement is without any mess due to the enclosed system. These conveyors provide easy cleaning, eliminating the need for dis assembly. Consisting of chemical resistant materials like stain less steel or CVT. These conveyors offer customization for wet or dry cleaning.


tubular cable conveyors

Tubular Drag Cable Conveyor

BRAND: CABLEVEY

We continually enhance our comprehensive clean-in-place conveyors to serve our customers better. In line with this, we are excited to announce the release of a Clean in Place (CIP) cart for our systems in 2023. This cart offers several key features:

Cable drag conveyor Automate the wet cleaning process, reducing the need for manual labor and the risk of not cleaning.
Efficiently log critical information, including cleaning times and key measurements (temperature, water usage, chemicals used, etc.).
Easily store and utilize cleaning recipes for multiple systems access with a simple touch of a button.

Technical Data4″ (100mm)6″ (150mm)8″ (200mm)
Conveys upto525 Ft3 (14.87 M3)/hour1,240 Ft3 (35.4 M3)/hour2,000 Ft3 (56.6 M3)/hour
SpecializationGentle material handlingA variety of cleaning methods are availableHigh-volume capacity
A variety of cleaning methods availableEnclosed dust-free environmentEasy maintenance

Contact us today for a cable drag conveyor for your primary packaging needs.


tubular drag conveyor

Tubular Drag Conveyor

The Tubular Drag Conveyor was initially designed for the nut industry to prevent rubbing and discoloration of nuts caused by the stainless steel system. It is also highly effective in transporting frozen foods as it maintains the food temperature without impacting the stainless steel.

This conveyor system moves the product gently through a sealed, clear plastic tube using a coated, flexible stainless-steel drag cable. The cable, attached with solid circular discs (flights), pushes the product through the tube without needing air. These conveyors are excellent for transporting delicate and precise blends for various food types. They offer versatile layouts and configurations.


tubular conveyor

Tubular Drag Cable Conveyor

BRAND: CABLEVEY

The drag cable efficiently pulls the solid circular discs (flights) at low speeds through a loop, reducing energy consumption compared to traditional methods. Enclosed systems like tubular drag cable conveyors and pneumatic units effectively seal off the product, preventing potential contamination from the external environment. Unlike open systems, such as belt or bucket conveyors, enclosed conveyors eliminate product loss and dust escape. Furthermore, conveyor systems are now designed for easy cleaning and maintenance to minimize production downtime.

Technical Data4″ (100mm)6″ (150mm)8″ (200mm)
Conveys upto525 Ft3 (14.87 M3)/hour1,240 Ft3 (35.4 M3)/hour2,000 Ft3 (56.6 M3)/hour
SpecializationGentle material handlingA variety of cleaning methods are availableHigh-volume capacity
A variety of cleaning methods availableEnclosed dust-free environmentEasy maintenance

Contact us today for a tubular drag conveyor for your primary packaging needs.