Wires/ Cables & Extrusion Industry

Inkjet Coding and Marking Solutions

A continuous inkjet (CIJ) coding printer (non-contact printing technology) can quickly print high-quality codes, text, and graphics on various substrates. Food, beverage, pharmaceuticals, and packaging industries mostly use CIJ for marking batch numbers, expiry dates, and barcodes. Here’s an overview of how a CIJ coder works:

Continuous Inkjet Printer Workings

1. Ink System:
   The Continuous Inkjet printer has an ink system so that it can reserve ink. The ink, which typically contains solvents, dyes, or pigments, circulates continuously through the system.
   
2. Ink Pressure and Circulation:
   CIJ pressurizes the ink and pumps it from the reservoir to the printhead. After passing through the printhead, CIJ collects the unused ink and returns it to the reservoir for recirculation.
   
3. Printhead and Nozzle:
   The printhead contains a nozzle with a small opening, usually ranging from 40 to 70 microns in diameter. A piezoelectric crystal inside the nozzle vibrates at a specific frequency, typically between 60,000 and 120,000 times per second.
   
4. Droplet Formation:
   As the pressurized ink enters the vibrating nozzle, it breaks into individual droplets due to the vibration effect. These CIJ droplets release in a continuous stream from the nozzle.
   
5. Charge Electrode:
   Immediately after the droplets exit the nozzle, they pass through a charged electrode. The electrode imparts an electrostatic charge to each droplet, depending on the intended position of the printable character.
   
6. Deflection Plates:
   The charged ink droplets travel through a pair of deflection plates, which create an electric field. Depending on the droplet charge with a more or less electric field, determining their position on the substrate.
   
7. Printing on the Substrate:
   The accurately deflected CIJ droplets reach the substrate, creating the desired characters or graphics. Meanwhile, the non-deflected droplets fall into a gutter and return to the ink reservoir for recirculation.
   
8. Drying and Curing:
   As the ink droplets land on the substrate, the solvents evaporate quickly, leaving behind the ink on the surface. This process results in a high-quality, permanent print that is resistant to smudging and fading.
   

Print with Food Grade Inks

The Continuous inkjet coder’s ability to print directly on moving products makes it an ideal choice for many industrial coding applications. Additionally, the technology offers high-speed printing, low maintenance requirements, and the capability to produce high-resolution prints with minimal downtime.

Expiry Date Printer

Continuous Inkjet Printers are popular for printing variable information, such as dates or batch codes during production. These printers explicitly handle products of different sizes, shapes, or textures, making them prime for many industries. Furthermore, Linx Printing Technologies offer a range of continuous inkjet printers that are cost-effective and efficient. Some features include remote printer monitoring and customer support, concealed and easy-to-clean printheads, error-free touch-screen control, and simple self-service capability. Compared to other industrial inkjet coders, Linx’s printers provide a reliable and quality solution to meet your needs.

Linx 8900 Continuous Inkjet Printer (CIJ)

This printer delivers efficient output with the help of a remote application to keep you in control anytime and anywhere. Moreover, Linx CIJ allows you to print up to six lines, including barcodes, batch coding, and QR codes. Therefore it’s perfect for high-speed production, retail packaging, and 24/7 operations.

Linx 8900 inkjet coder has popularity because of its remote access, control, and support through the Linx PrinterNet. This allows for error-free coding by enhancing your monitoring and control capabilities. Additionally, it features a quick operation with a touchscreen interface, self-service, and minimal intervention to maximize production uptime. The Linx 8900 CIJ Printer allows you to print onto both primary and secondary packaging. Hence, one printer further makes your printing process easy.

Take your production to the next level with the Linx 8900 Continuous Inkjet Printer.

Linx inkjet coding and marking solutions explicitly cater to the extrusion industry for various applications. Moreover, these versatile printers allow easy mounting and mobility to accommodate different production line requirements. Indeed, making them ideal for marking a wide range of extruded products.

Some standard extruded products that can benefit from inkjet coding and marking solutions include:

• Cable and wire
• Tubes
• Guttering
• PVC pipes
• Panels
• Double-glazing window frames
• Molded parts
• Construction materials
• Industrial pipes and cables
• Connectors
• Aluminum profiles
• Metal elements
• Rubber

Linx Printing Technologies UK

Overall, Linx coders specialize in delivering high-quality prints at fast speeds, making them suitable for various coding requirements within the extrusion industry.

In addition to inkjet coding, laser coding options are also available, depending on the substrate material. Laser technology provides several benefits, including:

• Code longevity: Laser-marked codes do not degrade over time or during storage, ensuring long-lasting legibility.
• Variety of code sizes: Lasers can produce codes in various sizes to suit specific product and application requirements.
• No drying time: Since no involvement of ink, there is no need to wait for codes to dry, eliminating the risk of smudging.

Laser coding can be an excellent alternative option to print on specific substrates within the extrusion industry. When selecting a coding solution, consider factors such as substrate material, production speed, required print quality and durability, and the complexity of the design. Each method has advantages and limitations, so choose the one that best fits your needs and requirements.

Importance of Coding and Marking Printers in the Extrusion Industry

Coding and marking printers play a vital role in extruded materials’ identification, traceability, and compliance. Several types of printers are available for coding and marking extruded materials, each with unique advantages and limitations. When selecting a coding and marking printer for extruded materials, consider factors such as the type of material, production speed, required print quality and durability, and the complexity of the design. Each method has advantages and limitations, so choose the one that best fits your needs and requirements.

There are several methods for printing and marking on cables, each with its own advantages and limitations. Here is an overview of some standard marking on cable techniques:

1. Inkjet Coding: Continuous Inkjet (CIJ) printers and Thermal Inkjet (TIJ) printers are popular choices for cable marking. These non-contact methods can print directly onto moving cables on a production line.
   
   Continuous Inkjet Printer:
   CIJ printers use a continuous stream of ink droplets that are deflected by an electric field to create the desired markings. They are suitable for high-speed production lines and offer excellent adhesion on various cable materials.
   
2. Thermal Inkjet Printer:
   TIJ printers use heat to expel ink droplets from nozzles to mark on cable explicitly. They produce high-resolution prints and are ideal for applications requiring fine details or smaller text.
   
3. Laser Marking Machine:
   Laser marking uses a focused laser beam to create precise, high-contrast marks on the cable surface. This non-contact method is suitable for various types of cables, including those made of plastic, rubber, or metal. Laser marking offers high precision, durability, and flexibility, making it ideal for marking logos, barcodes, and other intricate designs.
   

High-Speed Cable Marking Solutions

For high-speed production environments, choose a marking system specifically designed for fast production lines. These printers should be able to keep up with the speed of the production line while maintaining accurate and legible prints. Look for features like automatic printhead cleaning, low ink level alerts, and user-friendly software to ensure consistent print quality and minimize downtime.
When selecting a cable marking method, consider factors such as the cable material, production speed, required print quality and durability, and the complexity of the design. Each method has advantages and limitations, so choose the one that best fits your needs and requirements. Wire manufacturers prefer these fast inkjet coding and marking printers for mass production.

Inkjet coding printers are widely used for wire marking to print essential information directly onto products. The information published on cables and wires may include:

1. Manufacturer’s name or logo:
   This helps identify the brand and enhances brand visibility.
   
2. Product identification:
   Marking model numbers, part numbers, or product codes help customers and installers quickly identify the specific type of cable or wire.
   
3. Technical specifications:
   Wire gauge, conductor count, insulation type, voltage rating, and temperature rating are often printed on cables and wires. Also, ensures proper usage and compliance with safety regulations.
   
4. Industry standards and certifications:
   Printing relevant industry standards (e.g., UL, CE, RoHS) and certifications to make the cable meet specific quality.
   
5. Sequential markings:
   Identically these wire marking printers can print in meters or feet. Which helps users accurately measure and cut cables and wires during installation.
   
6. Batch or lot numbers:
   These numbers help manufacturers trace products back to their production batch. Furthermore, it allows for quality control and tracking purposes.
   
7. Production date or expiry date:
   The production date indicates when the cable or wire was manufactured. This information helps ensure proper stock rotation and adherence to warranty terms. Hence wire marking printers play a vital role in the cable industry.
   
8. Barcodes or QR codes:
   These machine-readable codes can additional information about the cable or wire, such as its origin, production details, or technical specifications. Scanning the code can provide quick access to this information for inventory management, quality control, or installation purposes.
   

Inkjet Wire Marking Printers

Wire marking printers are an essential tool in the world of manufacturing and production. Inkjet Coders can easily do the marking on wire and cable for identification purposes. Whether you are working in the telecommunications industry or automotive industry, that requires precise labeling of lines. An inkjet wire marking printer can help streamline your operations and reduce errors. With the ability to print text, barcodes, and even logos, these printers suit your specific needs. So if you’re looking for a cost-effective and reliable way to improve your wire marking process. Contact us Today!

Continuous Ink Jet Printer

Continuous Ink Jet Printer (CIJ) – High-speed, non-contact printing technology in time. Industries prefer these printers for coding and marking product and packaging information. It prints product data likewise, batch numbers, expiry dates, barcodes, QR codes, and logos on a wide range of materials.

Linx Global is a leading manufacturer of inkjet coding solutions and ink-jet printers. These printers are known for their ease of use and their need for very low maintenance. Linx CIJ best fits businesses looking to improve their coding and marking quality.

Benefits of Linx Global CIJ Printers in detail:

InkJet Coder for Printing Expiry Dates

1. High-speed printing:
   Linx continuous ink-jet printers can print easily despite fast-moving production lines and ensure minimal downtime.
   
2. Non-contact printing:
   The CIJ technology allows non-contact printing with the substrate in detail. Indeed it enables coding on uneven surfaces and reduces the risk of damage.
   
3. Wide range of inks:
   Linx offers a variety of ink types, such as food grade, pigmented, and special inks.
   
4. Easy setup and operation:
   Continuous ink-jet printers feature provides not only user friendly access but also a quick change of ink systems. As a result, this makes them easy to set up, operate, and maintain.
   
5. Robust design:
   Linx continuous inkjet printers can print in harsh environments coupled with sealed print heads to protect against dust and moisture.
   
6. Low maintenance:
   CIJ printers require minimal maintenance with self cleaning print heads in effect. Also, it provides automatic diagnostics, ensuring optimum performance and reduced downtime.
   
7. Connectivity and integration:
   Above all, These printers offer various connectivity options and can be easily integrated with existing production lines.
   

Overall, Investing in a Linx Global Continuous Ink-jet Printer can achieve clear coding and marking directly on your product.